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Reading, Reading Reading
Not knowing anything
about the car, I read as much as I could and researched parts
availability before beginning the disassembly process. Cuban
cigars are a vital part of my restoration process.
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Tight Quarters
My shop isn't all
that big and the bug leaves just enough room to move around the
car. The shop is heated and air-conditioned with a phone and
message taking center so I can carry out my business while working
on the car.
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Tough Start
The floors of the
car were non-existant when I purchased it. The lower part of
the body was also badly rusted. All parts are available for very
reasonable prices.
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Body is OFF!
With the help of my
neighbour Clifton and my friend Mike, the body was removed from
the lower chassis. It took about a day of chiseling, cutting
and busting bolts to seperate the two. The body is surprisingly
light. Mike's 1978 camper is in the background.
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The Chassis
The first part of
the restoration will be the chassis. It requires the bulk of
the work and is easily worked on without the body attached.
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Sandblasting
As the parts are removed,
they are degreased, sandblasted, primed and repainted. I use
non-silica glass beads to remove the rust in a blasting cabinet
I made for this project. I have a 5HP compressor to drive my
air tools.
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First New Part!
The first new part
of the project has arrived. Almost all of my parts will come
from VW
California Imports
in Vancouver, but a few parts will come from Rocky Mountain motor works in Colorodo.
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Disassembly
I have decided to
start at the front of the vehicle and move my way back. All the
steering and brake components have been removed. Some components
were saved and some replaced.
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Front Beam
This will be the largest
component that I will be replacing. It contains the front suspension,
brakes and steering mechanisms. It was badly rusted and not really
usable.
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