Week 11 (February 5 -11)
 
 

Ok, I'm back. I was a busy and snowy month of January and a quick trip to California took some time too. I should be able to report weekly again so get ready for the progress reports to appear in your inboxes. I'm still in good shape to get the bug on the road for the long weekend in May. I've had to adjust my plans as I will be unable to get the chassis out of the garage this month due to the heavy snow outside the shop doors. I have enough room to work on the engine, so it will be the next step.

Front End

The front end is now complete from rim to rim. Both tires went on without a problem and spin nicely. The steering components are all in place and the shocks are installed. The alignment of the tires cannot be done until the weight of the car is fully on the suspension.

Rear End

Both rear tires are on - complete with brake components but no brake lines attached yet. I had some real problems seating the rear right wheel bearing, but eventually it went and the wheels turn nicely. I'll hook up all the brake lines a bit later, there's still a few small parts I need to complete that part of the car.

The Engine

The next step in my reconstruction will be to rebuild the engine. I am told it was recently rebuilt, but I'd like to take a look inside and judge that for myself. I've been storing the engine under a tarp in the driveway, which of course was under about 2 feet of snow.

Making Room

With the chassis 'trapped' in the shop with me, space is going to be tight. The car is now free rolling on its new tires, so moving it isn't a big deal. I have shoved it into a corner which gives me enough room to bring the engine in and work on it with reasonable comfort.

Wow!

I've been getting emails from all over the world asking me about the bug's progress. Apparently the little beetle in my shop has made it onto the big search engines. Now THE WHOLE WORLD is watching my progress. No pressure here.

Clutch Plate

Once the engine thawed out, the first thing I did was to remove the clutch disc and pressure plate. There seems to be lots of life left on the disc - hope the rest of the engine is the same! The flywheel and crank shaft turn very easily - a good sign that the engine isn't siezed.

Mounting Bracket

The engine stand I use mounts through the transmission holes on the engine block. Although it's hard to imagine, all the weight of the engine can easily be managed by this bracket.

On the Stand

With help from my neighbour Tim, the engine was lifted onto the stand where it can easily be worked on. While on the stand, the engine can be spun 360 degrees which makes working on it a snap. The stand is on wheels and can easily be pushed around the shop.

Draining the Old Oil

The first thing I did once the engine was safely in the air was to drain the old oil from the crank case. The old oil was still pretty clean and there was no sign of metal filing in it or on the drain plug. This is another encouraging sign that the engine will be workable.

Camera Update: I traded the Kodak DC 215 in on a new Canon Powershot G-1. It's a great camera with all kinds of great features that should help the overall look of my progress pages. (Not to mention an improvement on my professional photography services!)

Click here to Go Ahead a Week

Click Here To Go Back a Week

Click Here To Go Back to Main Beetle Page