Week 17 (March 26 - April 1)
 
 

The body work has begun. I started to rip all the old crap out of the car and replace it as I go along. The REALLY hard part is in the areas where the rust has completely eaten the body away. I'm making slow progress, but I must admit I'm a bit overwhelmed at the moment and have taken a few days away from the car to collect my thoughts. Progress will resume shortly.

Off With It!

The air chisel is being put to good use these days. It's nice to take stuff off as cleanly as possible so as to see how the new stuff fits in.

Silliness

I've been entering the car 'Dukes of Hazzard' style for the first few days. My back and the car's rear floor have been taking a beating though, so I've decided to raise the car and slide underneath.

The Old Firewall

As far as I can tell, the best place to begin is up front. The firewall and the rear supports hold the heater channels in place and thus support the whole upper part of the car. Replace front and back, put in the heater channels and away we go....sounds easy.

The New Firewall

We won't even talk about removing the old firewall. It was a real test of courage and persistance. Much cursing was involved and of a bit of blood was shed. The new one welded in pretty easily.

How It Went In

Lots of clamps, a bit of time and using the old metal as a guide; these were the tricks involved in positioning and welding in the new piece.

To the Rear

The trick here was the careful removal of the old section and careful installation of the new. As you can see, the outside edge of the rear brace has nowhere to mount at the moment. Lining this up has me a bit concerned.

Next Piece

I decide that in order to align the previous piece, I needed to put in the next one. This is the outside rear quarter panel, the old one was still in place, but rusty, so I'm pretty sure I have this one placed properly.

Getting It UP!

Working on the lower end of the car was turning into a real back-breaker. With the help of a few strong neighbours, I tied the body to the roof with 3/8" nylon rope. I then supported the car from underneath for safety.

Spring Is In the Air

After some frustrations with the bug, I decided to turn my head around by bringing out my 1973 camper. It's a great feeling firing up the old bus for the first time in the spring. I'll do an oil change and a quick lube job on her before serious spring driving begins.

Click Here To Go Ahead a Week

Click Here To Go Back a Week

Click Here To Go Back to Main Beetle Page