Week 19 (April 17 - April 22)
 
 

It looks like the bug is turning into a weekend project. I started to match the body to the lower chassis and it looks like everything is going to fit together just nice. I should be able to get lots of obvious stuff done, so look forward to lots of pictures and a more regular weekly update.

Heater Channel

Most of the upper body's strength comes from the heater channels which run along the sides of the car. The upper and lower halves of the car are held together by bolts into the heater channels, through the floor pans.

Dry Fit

Before attaching the channels to the car, I had to cut away a good part of the lower edge of the car and test fit them into the car. They seem to fit easily but a few 'modifications' had to be made before they really seated where they belong.

From Underneath

Considering all the variables involved, the heater channel and the front firewall fit really tightly.
Things are really starting to come together.

Front Wheel Well

I know it's looking ahead, but it's easy to see how things will proceed. I have the replacement panel that will fit into the outlines area.

At the Rear

The rear end of the heater channel fits nicely into its slot. Now that I know everything will fit, it's time to remove it and bring the underside of the vehicle in.

Chassis Back in the Shop

I will reassemble the lower edge of the body with help from the body mounts on the chassis. Since the upper body was so badly rusted, the only way to accurately put the parts in is to line up the new parts with the old mounts.

Lining Things up

I've bolted the heater channels to the body in the only way they can be attached. The trick now is to line the chassis up with the heater channels and then lower the body to exactly where it belongs.

Back Together...

With some help from a few strong neighbours, the body was lowered onto the chassis. It was far from an exact fit, but it should be close enough to line things up properly.

...But Only For Now!

Once the lower pieces of the body are lined up and tack welded into place the upper body will once again have to come off. I need to be able to get to all the seams to weld them solid and paint them nice before final reassembly.

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