Episode 32 (November 27 - December 4)
 
 

I was downed by a cold most of this week, sore throats and body work dust don't mix. I managed to do a few small things, but it wasn't the productive week I had hoped for. I plan on doing a 'body work blitz' for the next week or so to get it all done. The mess this is making is beyond belief.

Doing it Right

This fender bolt snapped off flush with the body when I tried to remove it I had to (1) drill progressively larger holes through the center, (2) slowly clean the threads out and (3) Put the new bolt in. This is a typical small sub-project on the car.
 

 

All Clear

Like the previous hole, all the threads had to be cleaned out for the fender bolts to fit. This took some time, but the result was pretty satisfying.

Try It On For Size

I test fitted the first fender on the car to see where the work needed to be done. It's important to me that all the seams are nice and neat looking, You can learn a lot about a car just by looking at the seams.
 

 

Pretty Tight

This panel fit nicely. The gap in the seam is even and and the bolt holes lined up properly. I use tape to note any work that needs to be done once the fender is removed. This writing on this tape indicates a tight spot in the corner section.

Where to Begin?

When everything needs to be done, it's very hard to decide where to begin. I decided to start on the rear apron just before the fender area. When I circle back around the car to finish, I can overlap the work here and end it neatly on the seam.
 

 


Yet Another Surprise

As soon as the grinder hits the body anything can happen. This hole showed itself as a small bubble through the old paint job. I filled it over with fiberglass and puttied it smooth before priming.

Putty Work

True to my word, I started the work on the back left corner and progress clockwise around the car. Although it looks pretty severe, the putty is going on really thin, no more than 1/8th inch thick at any point. I use reinforced fiberglass body filler for the holes and thicker areas.
 

 

So Far, So Good.

I fine sanded the putty down with 400 grit paper and then covered it with a healthy coat of epoxy primer. Everything looks pretty good, the flat black primer doesn't hide much, so I can easily find and touch up the areas that need attention.
 

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