Episode 33 (December 5-16)
 
 

I've been hard at it for past week or so, things are really taking shape. The heavy duty body work is behind me now and it's time for the fine prep work before the paint-job. We had a great spell of warm weather which allowed me to do some of the dirty work outside, it seems like I spend as much time cleaning the shop as I do actually working in it!

Time Saver

After spending a day trying to sand the old paint off, I realized that it would take me about a month to get it all. The guys at Sherwin Williams set me up with some caustic stripping agent that peeled the paint faster than a....well you get the picture. The $40.00 for the stripper easily saved me $100.00 in sandpaper and of course time.
 

 

To the Barest of the Bare

After stripping the paint, I cleaned the metal off with acetone which left it perfectly clean. You could honestly drag a white cotton glove across it without a hint of dirt. Thankfully the weather was nice enough to do this stinky work outside.

The Inside Too

You can see the stripper at work here. The old paint would start to bubble, then actually peel right off the metal. In some cases a second coating of the stripper was needed and a wire brush helped in the really tough spots
 

 

Bondo time

I haven't developed enough skill with the welder to make the seams so perfect as to not need to fill them. I sandblasted all the welds and and epoxy primed them before filling.

Glazing Putty

In order to keep the curves of the car uniform, I had to apply a thin layer of the glazing putty over a large area and then sand it down to a nice smooth surface.
 

 


Turn it Around

I sprayed a coat of high-building primer on the driver's side once all the work was done. I then pushed the car out of the garage and turned it around to work on the other side. This was done in three point turn style in my driveway.

Looks Good enough to Me

When you sand the primer down with 400 grit paper, the car looks stunningly clean. You can see in this picture how nicely the contours of the body have been preserved so far.
 

 

Painting Equipment

As a rule of thumb, it takes about an hour to do any painting procedure: 10 minutes to mix the paint, 10 minutes to apply the paint and 40 minutes to clean the gun and measuring cups. I have a really nice stainless steel tray that contains the spilled paint, cleaner etc which helps keep everything under control.

Minor Refitting

To fit the fenders properly, I have found that it is easiest to do the bodywork with them bolted in place. I taped waxed paper to the fender so that the putty doesn't glue the two part together. When the fender is removed, the waxed paper comes with it and a perfect impression is left on the car body.
 

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