Episode 42 (May 1-15)
 
 

We're into the final stages of the project now. This part of the project is soooo much more fun that grind rust from old body parts. The car starts and stops as it should, the lights are all working and the glass is starting to fit back into place. The weather has been kind of crappy, so it's been hard to get the car out to work on it. My NEXT shop will be MUCH improved over this one to accommodate more indoor work.

Salvage Operation

I got a spare set of doors with the car, the old guy didn't know which were better, so he gave me both sets. It turns out the window hardware was better on the set I decided not to put on the car. It's nice to have 'spares' of some things.
 

 

Vent Windows

The overall condition of the spare door vent windows was quite good. I masked the chrome section and blasted the painted parts down and epoxy primed it before reassembly. These parts aren't exposed, but I'm not putting ANY rusty parts back in the car.

Window Trim

When the vent windows were installed, it made sense to put in the window scrapers and surrounding chrome trim. The exterior trim was a bit of a challenge, but went in more or less undamaged. The latches that hold the vent windows shut will eventually need to be replaced.
 

 

Ebay Find

I bought a set of original bumpers from a guy in California through an ebay auction. My bumpers were in dire need of rechroming and straightening. The rust free set from the salt-free south were a very satisfying find.

Lug Bolts

Instead of using lug nuts, the VW uses lug bolts. The set I have were a mixed bag of painted and rusted bolts that needed to be cleaned down to bare metal and epoxy primed. Since my present rims won't accept hubcaps, these bolts will be visible for a while so I want them to look nice. I'm hoping to get a complete set of used 67 rims from John's Bug shop soon.
 

 

Running boards

They had been installed temporarily to align the fenders, but the time had come for them to be secured properly. All the original hardware was replaced with stainless bolts and washers.

Engine Tune-up

After using the engine to drive the car in and out of the shop for a few weeks, something suddenly 'happened' and the engine wouldn't start for me. I replaced all the ignition components (points, condenser, cap and rotor) and took then rebuilt the carb which needed a good cleaning. Everything seems to be OK now, I still think there is a slight hesitation to be dealt with.
 

 

Voltage Regulator

This car still uses a generator instead of an alternator to charge the battery and operate the electrical components. The voltage regulator sits under the rear seat and has to be firmly grounded to operate properly. This is the one that came with the car, I also picked up a spare at a swap met a few weeks back.

Speedo In Action

Special thanks to Bob from 'The Bug Pack' mailing list. He generously donated one of the missing light sockets to complete the lighting of the speedometer.

Does anybody know what the hole in the dash above the 40 on the speedo is for?
 

Click Here To Go Ahead an Episode

Click Here To Go Back an Episode

Click Here To Go Back to Main Beetle Page